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High Precision Strain Gauge Sensor

high precision strain gauge sensor

Strain gauge sensors are a go-to tool when you need to track tiny changes in structures, soil, or rock. Kingmach has been building these sensors for years, focusing on making them accurate enough for real geotechnical work—not just lab specs. Our line covers embedment strain gauges, arc-weldable gauges, and spot-weldable types, so you can pick what fits the job. Every sensor goes through temperature compensation and cyclic testing before it leaves the factory. Field conditions are rough, and a sensor that drifts or fails early wastes your time. That’s why we keep the design straightforward and the calibration traceable. Whether you’re monitoring a tunnel lining or a dam foundation, a reliable strain reading is what counts.

Technical Detail

Configured around process stability, mold life, and long-term uptime.

A high precision strain gauge sensor from Kingmach starts with a full Wheatstone bridge and a metal foil sensing element, sealed inside a housing that can handle water, mud, and long-term burial. The gauge factor and resistance are matched to minimize lead-wire errors, and we usually supply a calibration sheet with each unit. Output sensitivity is stable across the working temperature range because we compensate each gauge individually. You can order standard models with a 350-ohm or 1000-ohm bridge, and we also build custom versions if your project needs a specific gauge length, cable length, or connector. The sensing element is often mounted on a shim that can be spot-welded or epoxied, depending on the surface. For concrete embedment, the gauge is cast into a small briquette that moves with the surrounding material. We’ve shipped these sensors to projects ranging from metro stations in soft ground to high arch dams, and the feedback is that they hold up well as long as the installation is done correctly. Kingmach keeps buffer stock for common models, so lead times are reasonable even without a running contract. Support comes from engineers who have seen these gauges in action, not just salespeople.

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FAQ

Common technical questions

What accuracy can I expect from your high precision strain gauge sensors?

Most of our strain gauges deliver a resolution better than 1 microstrain when read with a suitable datalogger. The accuracy over the full range is typically within ±0.5% of reading, but this can vary slightly by model. We provide the calibration data so you can check the linearity and hysteresis yourself.

Can you supply strain gauges that work in high-temperature or wet environments?

Yes, our standard arc-weldable strain gauges are sealed and can handle direct water exposure. For higher temperatures, we can build units with special adhesives and cables. Just specify the temperature range and the medium when you inquire—we’ll recommend a configuration that has been used in similar conditions.

How do I choose between an embedment strain gauge and a surface-mount one?

It depends on what you need to measure. Embedment gauges go inside concrete or soil to track internal strain, while surface-mount gauges stick to steel or rock faces. If you’re monitoring a concrete dam, you’d likely use embedment gauges in the body and spot-weldable ones on the reinforcement. We can help you decide based on a simple sketch of your monitoring cross-section.

Do you offer custom cable lengths or connectors for these sensors?

Yes, customization is bread and butter for us. You can specify cable length, type (PVC, PUR, or armored), and connector style. We’ve even integrated custom plug-and-play connectors for clients who need fast installation in tight spaces. Just let us know your requirements when you request a quote.

What kind of after-sales support do you provide for strain gauge sensors?

We offer technical guidance before and after purchase. If you have zero-shift issues or unexpected readings, our engineers can troubleshoot with you—often it’s a wiring or installation matter. We also keep a database of past projects, so if a similar problem has been solved before, we’ll share that experience. For large orders, on-site commissioning support can be arranged.

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